In-Depth Understanding of Permanent Magnet Synchronous Motors (PMSM) — The Preferred Choice for High-Efficiency Electric
2025-11-28
Permanent Magnet Synchronous Motors (PMSM) have become popular in high-performance applications, including new energy vehicles, electric forklifts, aerial work platforms, automated guided vehicles (AGVs) and construction machinery. PMSM technology has superior performance on efficiency, torque density, and control performance, establishing it as a leader in modern electric drive systems.
1. Working principle
PMSMs work with rotor permanent magnets, and the rotor typically has embedded rare earth magnets (NdFeB). In this case, the stator generates a rotating magnetic field where the rotor is rotating synchronously with the frequency of the supply. PMSMs do not use induction rotor currents to encompass magnetic fields like induction motors, therefore losses associated with induction are not applicable.
2. Advantages
High efficiency: PMSMs do not lose energy by the induction process; therefore, the system efficiencies can be over 90% and ideally suited for battery-powered applications.
High power density: Torque is generated in a small footprint and is suited for applications where space is limited.
Excellent speed control: The PMSM typically has precise speed and torque control over its entire range. The PMSM is suitable for large variations in load and speed.
Low noise and vibration: It operates smoothly for user comfort in applications such as tourist shuttles or patrol cars .
Strong compatibility: The PMSM is compatible with more controllers (including advanced controller based on vector control or FOC) for an intelligent closed loop system.
3. Application Areas
Electric Vehicles: Electrical Sedans, buses, minibuses, trucks, etc are mainstream applications across this category.
Industrial Vehicles: Electric powered lifts including (Forklifts, stackers, scissors) where precise torque control in accordance with operational safety improvements.
AGV's and Automation: High precision and fast response enable logistics to be flexible and automated in smart factories .
Aerial work platforms: Stability and safety under dynamic loads help maintain lifting & operations efficacy.
Special Purpose Vehicles: (Electric sanitation trucks or patrol vehicles, and firefighting vehicles) that range an autonomous operational vehicle that is efficient and climate-friendly.
4. Future Trends
With continued advancements in control algorithms, magnets, and thermal management, PMSM technology is moving strong towards higher integration, intelligence, and durability through power electronics. Owing to the world's carbon neutrality agenda, PMSMs will further play a role in electric mobility and industrial automation.
View More
Sources of Motor Noise and Control Strategies: From Structural Design to Operational Optimization
2025-11-25
Motor noise can affect much more than just the acoustic environment; they can also reveal design or manufacturer defects. Motor noise control is an important aspect of performance for noise-sensitive applications like medical equipment, household appliances, electric powered passenger vehicles, and sanitation vehicles.
The expected common sources of noise from motors are:
Electromagnetic noise: Is generated in small amounts when there are periodic changes in magnetic forces, and where variations in the air gap or imbalances in the magnetic fields are present; period tonal operations can produce whining sounds or vibrations.
Mechanical noise: Typically emanates from bearing tolerances, or imbalance in the rotor, or during misalignments during assembly, often more prevalent in larger size motors or faster speed motors.
Aerodynamic noise: Is a component of air cooled motors, the air stream is disrupted by fan blades.
Electrical switching noise: Audible frequency noise can occur in brush motors, or in systems operating as an inverter, that switching can typically be high pitched tones or mixtures of audible frequencies.
The methods we can apply to control the above noises are typically:
Structural Design Optimisation: This may include but is not limited to different slot shape, slot fill-factor improvements, and balancing tooth combinations of the stator-rotor combinations, for the purpose of reducing higher harmonics of the electromagnetic forces.
Machined and Balanced Rotor: Machining will allow for concentric rotors and minimizing bearing edge clearance tolerances will contribute to mechanical vibration, which may include testing through dynamic modelling.
Low nuisance noise bearings and elastic mounts that minimize shock transmission and has smaller path lengths for noise transmission.
PWM Modulation frequency tuning: when motors are equipped with inverter systems it may be possible to slip audible sized noise frequencies into the noise frequency ranges that are away from sensitivity ranges, away from human perception.
In higher end applications, for example, when an electric passenger vehicle motor is not only to be imposed to a NVH (Noise, Vibration and Harshness) quality standard, the expectation from the customer is that the power train will operate below 60 dB since stationary and during the whole range of speeds during its performance cycle. Good quality and attention to detail will be required during the power train material selection, machining tolerances, and electronic control techniques for example.
As a company we have a long history of low noise motor design for both industrial and commercial applications. We can respond to our customers in terms of specialized designs for silent operation that have acoustic specifications, to improving products quality to the end user without polluting their experience with unexpected noise annoyance.
View More
Electric Patrol Vehicles Enter the Smart Era: Motor Technology Powers Green Urban Security
2025-11-22
As cities develop along smarter, greener management strategies electric patrol vehicles have become a key focus to their approach to modern policing. Electric patrol vehicles are compact, efficient alternatives replacing the traditional gas patrol vehicles used in parks, campuses, neighbourhoods, airports, and tourist precincts. The benefits of electric patrol vehicles are being anchored in advances in the electric motor technology driving improvements in performance, reliability, and sustainability.
Electric patrol vehicles will typically need motors for frequent stop-start, tight turning operation with a pay load that operates quietly for safe and effective use in urban and pedestrian environments. For traction, Brushless DC (BLDC) motors and high-efficiency AC induction motors are well accepted. Both serve with high energy efficiency, eliminate maintenance, operate quietly, and offer durability for low speed operations over extended periods.
Electric motors also provide significant auxiliary opportunities in accessories such as windshield wipers, electric doors, warning lights, cameras, and heating, ventilation, air conditioning (HVAC) units. These motors are ideally compact, energy efficient, and are specified to withstand environmental conditions like humidity, vibration, and electromagnetic interference to allow for reliable performance in all manner of outdoor conditions.
Integration of the motor with the controller can be an important overall vehicle performance factor. Advanced controllers will provide smooth speed regulation, regenerative braking, and onboard diagnostics, and if combined with CAN-bus communication and Battery Management Systems (BMS), they can monitor battery status and faults with accurate remote monitoring to enhance the intelligence of the vehicle and fleet.
From an environmental perspective, electric patrol vehicles offer zero emissions, lower noise, and lower operating costs. The potential of an electric patrol vehicles operating in typically sensitive environments (i.e. schools, hospitals, historical districts, and gated communities) reduces pollution and noise. Generally, the quiet and eco-friendly essence of electric patrol vehicles fits well into the idea of a modern, sustainable city.
Our company offers complete electric motor solution for electric patrol vehicles, including custom designed traction motors, auxiliary component motors and matched controllers. We allow for flexible configurations of voltages, speeds, installation interfaces and communication protocols to serve the unique application needs of the electric patrol vehicle manufacturers. As we look ahead, we are pleased to help support the global changes towards sustainability and develop smart, modular, and high-performance motor systems for urban security applications.
View More
Advanced Motor Technology Powers the Green and Smart Evolution of Electric Sightseeing Vehicles
2025-11-14
As eco-tourism and smart scenic infrastructure rise, electric sightseeing vehicles are becoming the preferred mode of short-distance, low-speed travel. Given their benefits of lower noise, no emissions, and eco-friendliness, electric sightseeing vehicles are widely used and recognised in tourist attractions, resorts, theme parks, golf courses, airports, and residential communities. The electric motor is central to these vehicle's performance, ride comfort and energy use.
Permanent Magnet Synchronous Motors (PMSMs) and high-efficiency Brushless DC Motors (BLDCs) became the mainstream motor types for electric sightseeing vehicles. This style of motor is far more energy-efficient than traditionally manufactured brushed motors, using less energy for the same torque and having an improved service life. Interestingly, these motors can do well in complex driving environments with frequent starts, low speed cruising, and uphill travel. Furthermore, when paired with smart controllers, PMSMs and BLDCs provide acceleration without jerking, speed regulation with little drop-off in torque, and regenerative braking which increases the vehicle's usability and comfort to provide a quiet, safe ride for passengers.
Motor systems are trending toward the integrated, compact, resilient and controllable systems. Integrated drive systems have motor, controller and gearbox in one easy-to-use unit, which is a welcome design. An integrated drive also brings reliability to the system and makes maintenance easy. Importantly, with a broad array of vehicles now on the market, motor manufacturers are offering different types of motor systems to reflect the needs of the new types of sightseeing vehicles; different power outputs, voltage ratings and control algorithms are all options available to vehicle designers.
Electric sightseeing vehicles are now also migrating into global export markets in part due to the increasing consumer demand for eco-friendly tourism transport. Global tourism buyers are often (or always!) wanting a motor with a high ingress protection rating (IP rating), with a high rating for thermal resistance, an EMI shield, EU noise standards and EU safety. Domestic motor suppliers are working hard to up-skill or retool their testing equipment and performance specifications to meet buyer's demands and stay competitive.
In the future, sightseeing vehicles will likely trend toward smarter, more connected designs (including autonomous navigation, GPS tracking, fleet management and real-time diagnostic capabilities). And as motor designs change to keep up, effective torque and efficiency will also need to incorporate intelligent control and communication. Our company is focused on providing safe, reliable and sustainable motor products to support the development of smarter transportation solutions around the world today and into the future.
View More
Electric Motor Innovation Drives Industrial Upgrading and Accelerates the Growth of Smart and Green Mobility
2025-11-11
The last few years have seen electric motors as the focal point of innovation in numerous areas such as industrial automation, electric vehicles, smart logistics, and construction machinery. Innovation has been driven by a movement toward Carbon Neutrality and sustainable development. Therefore, efficiency, energy saving, and intelligence are clearly defined as Next-generation motor trends.
In addition to traditional AC Induction Motors, newer motor technologies are being developed, like Permanent Magnet Synchronous Motors (PMSM), Brushless Direct Current Motors (BLDC), and Servo Motors. The newer motor technologies are energy efficient, rapid-responding, thermally mature, and operating below Factory Specification noise levels. As a practical example, modern PMSMs designed to optimize magnetic circuit design and finite element analysis with advanced high-performance rare-earth materials demonstrate a significant improvement in power density while using less energy. The applications for modern PMSMs include electric forklifts, stackers, sweepers, three-wheel electric transport, trucks, aerial work platforms, and AGV motors.
The trends now are degree of smart motor control; electric motors can be optimized for speed regulation, load sensing in real time, self-diagnostics, and remote supervision when integrated with a motor controller and sensor system. Therefore, motors can be used for intelligent, and safer applications, for both automated applications and unmanned applications. There is a clear migration toward modular design or integrated designs and preference for systems that combine motors, controllers and gearboxes, to lower the complexity of motor systems, and add reliability.
On an international basis, OEMs, and industrial operators, across Asia, Europe, and North America, are moving higher performance metrics for their motors (higher reliability, service life, better EMI suppression, and IP65 or higher) this presents challenges and opportunities for Chinese motor suppliers to develop their overseas businesses.
The motor industry will continue to transition toward cleaner, more efficient, and smarter mechanical solutions. The relevance of motors is mission critical for electric mobility, power tools, robotics and special purpose machines, for green and automated system applications. As a professional motor supplier, we are committed to providing our customers with tailored and sustainable performance motor solutions, to help update their operations and deliver energy savings on an ongoing basis.
View More

