
Electric Motor Applications in Electric Loaders
2025-09-19
With the global construction movement toward cleaner, more energy efficient solutions, electric loaders have become a leading alternative to traditional diesel-powered machines. These battery-electric vehicles are being deployed most notably in urban, mining, and industrial contexts where low emissions and noise are paramount. The key enabler of mobility, lifting capacity and operation efficiency for every electric loader is the electric motor.
1. Electric Loader Architecture and Motor Arrangement
Electric loaders have eliminated the traditional internal combustion engine and transmission drive system by using a modular system comprising:
High-voltage battery packs
Electric drive motors
Electronic control units
Hydraulic systems powered by motor-driven hydraulic pumps
Depending on the size of the machine and performance requirements electric loaders can use:
Dual Motor Architecture: the drive system uses separate motors for the front and rear axles, this is designed for high-power application and heavy-duty loaders.
Single Motor Drive: using a centralised design, this has been designed for compact wheel loaders.
In-Wheel Motor (Electric Hub Motor): this eliminates the need for a drive shaft and the motor is contained within the wheel hub.
2. Key Performance Criteria for Motors in Electric Loaders
Electric motors must meet high-performance standards for a motor to endure the massive loads and cyclic behaviour of a loader:
High Torque and Power Density: allows for quick tractive force and responsive acceleration under full load.
Wide Speed Regulation Range: allows for smooth performance at various operating speeds.
High Efficiency: allows for maximum use of power and the operating time of the battery.
Compact and Sealed Design (IP65/IP67): suitable for poorly maintained outdoor environments with dust and water.
Optimised Thermal Management: allows for long-term stable motor function when working continuously.
Control System Interoperability: compatibility with controllers, BMSs, and networks including CAN.
3. Types of Motors for Electric Loaders
Commonly used electric motor types are:
Permanent Magnet Synchronous Motor (PMSM): high efficiencies, fast dynamic response, compact size; large preference among high-performing electric loaders.
AC Induction Motor (ACIM): historically known, less expensive technologies. Suitable for medium-duty applications where performance characteristics are not as important.
Some foregoing designs now specify liquid-cooled, high-voltage torque motors if sustainable consistent performance under extreme external conditions is required.
4. The Market Outlook
Electric loaders are becoming more prevalent in several sectors in areas such as municipal engineering, industrial warehousing and ports. Their attributes such as energy savings (cost), reduced maintenance and no emissions operation are proving to be a worthwhile investment for public and privately funded enterprises.
The Shandong Depuda Motor Co., Ltd. (China) offers a variety of high-performance motor solutions designed specifically for electric loaders. Their products have a recognized brand acceptance for durability, efficient energy operating budgets, and interoperability with modern control platforms, supplying customers with the capacity to realize increased productivity, efficiency and environmental accountability.
View More

Electric Motor Applications in Electric Excavators: High-Performance Solutions for Construction Machinery
2025-09-16
With carbon neutrality and reduced reliance on fossil fuels as a global goal, electric excavators are a better option than traditional diesel. Electric excavators are made with an electric motor, which is the main component in terms of suitability, efficiency, reliability, and overall performance. Two main electric motors are used for electric excavators: Permanent Magnet Synchronous Motors (PMSM) and AC Induction Motors (ACIM).
1. What are the main motor needs for electric excavators?
Electric excavators work in a demanding environment and require motors that have the following factors:
High torque and overload: Excavators have heavy-duty digging and lifting requirements. Electric motors used in excursion excavators must produce typical torque at low speeds with reliable overload.
Speed range and efficiency: Electric motors should be efficient over a wide range of speeds to accommodate both high-speed travel and low-speed use with a load.
Compact and sealed: Electric motors should be compact, candleproof, waterproof, and optimized for thermal management to support site conditions.
Precision and quiet: Motors used in excavators must be able to respond to operator inputs quickly and quietly for comfort and productivity.
2. Benefits of Permanent Magnet Synchronous Motors (PMSM)
PMSMs are being used in medium to large electric excavators, due to their benefits of:
Energy efficiency: PMSMs have low rotor losses, which result in efficiencies greater than 90%. Many excavators, particularly electric machines, operate in a start-stop fashion, meaning that energy efficiency will be extremely beneficial.
High torque and speed accuracy: Most PMSMs will allow for smooth, predictable movement and precise control with sophisticated vector or direct torque control algorithms.
Compact size and lower thermal generation: PMSMs naturally have a smaller footprint and low-thermal generation; therefore, they can be advantageous when design space and heat dissipation are limited.
3. Benefits of AC Induction Motors (ACIM)
While ACIMs do have slighter lower speeds than PMSMs, there are excellent benefits of ACIMs that result in their use in some products:
Proven reliability and low cost: The upside of a simple structure and lower production cost makes them useful in situations where cost is paramount.
Good starting torque: Because of their design and flexibility with more inexpensive vector frequency drives, ACIMs can have acceptable low speed performance and lower torque outputs.
High versatility: ACIMs are fantastic motors for continuous heavy-duty labor in any environment.
4. Deployment Strategies of Motor Options in Excavators
Electric excavators will often provide a combination of motor types to achieve performance balance in production and final product costs:
PMSM for primary drive systems: Use for Propulsion, and main hydraulic pumps and rotary systems where performance is a priority.
ACIM where auxiliary devices are utilized: Use for fan motors, cooling systems or pumps where reliability and a lower cost are a priority.
5. Future Patterns
As battery technology and battery management systems continue to develop, these technologies will become more integral to T construction. Traditionally excavators have utilized many DSM design strategies, and the trend will continue to evolve with better design, integration, and intelligent systems. Motor design will also move towards modular motors, integrated motors, and smart motors. The relationship or synergy between intelligent control systems and motors will be a fundamental aspect, and one of the main areas of differentiation between manufacturers.
View More

Motor Solutions for Aerial Work Platforms – Technical Insights
2025-09-12
Over the years, Aerial Work Platforms (AWPs) have become the equipment of choice for many applications including construction, facility maintenance, and warehousing. These platforms are perceived as efficient, safe, and flexible pieces of equipment that greatly depends on the motor systems performance. Motors are the heart of the drive system for working at heights in aerial work platforms and define how safe, stable and energy efficient the entire platform is. The paper discusses motors in relation to AWPs, the roles, general types of motors, and technical considerations & upcoming trends. .
1. Motors roles within aerial work platforms.
AWPs can perform a significant operational ability, i.e. travelling from point A to point B, lifting, steering, and rotating in the horizontal plane. Each of these actions is the result of different motors as described below:
Travelling motors: Responsible to produce forward, reverse and steering actions, needs a large starting torque and rapid response.
Lifting motors: Responsible to drive either hydraulic pumps or screw drives to lift the platform, needs high torque and durability.
Swing motors: Responsible to allow boom type AWPs to rotate in the horizontal plane.
Steering or Servo motors: Responsible to give great directional control and safety for complex, flat, sloped and tight areas.
2. Common types of motors used in AWP applications:
1. Permanent Magnet Synchronous Motors (PMSM): PMSMs are compact, high efficiency, and great dynamic response; these motors work well in applications that need great precision, such as scissor lifts and articulated booms
2. AC Induction Motors: AC induction motors have a simple design, their built-in overload protection and lower costs than PMSM motors (the attractive qualities for heavy-duty platforms for drive wheels or hydraulic pumps).
3. Important technical considerations in the selection of motors:
For aerial work platform applications, when deciding what motor type is best for a hazards involved working environment, you should consider a few technical aspects of motors:
High reliability: the nature of work will vary on the repeated use and type of use in harsh work and environmental conditions. Equipment custodians should look for motors with a protection rating up to IP54 minimum
Energy efficiency: to provide greater distance between charges on battery packs and lower consumption to improve efficiency for AWP lithium platforms.
Precision: AWP systems (lifting and steering) must perform and respond to operator actions very smoothly and accurately. It makes sense to include high performance controllers and ideally encoders to enhance performance.
Noise and vibration: Operators have to feel comfortable and be safe to operate equipment. Ideally, any motor must perform quietly, smoothly and within tolerable noise levels.
Maintenance: Vehicles with modular connectors and sealed bearings will generate longer running times, enabling lower service approach time and ultimately safer for the operator over time.
4. Future Trends
The Martin systems for aerial work platforms are progressing toward electrification and the digitalization of the machine and motor systems:
Integration - When motor and controller are integrated installation time and wires leading from controller to motor is reduced.
Intelligent - Cables can come with embedded sensors so you can remotely monitor product utilization, and the conditions the motors operate within temperature, vibrations, current to help realize predictive maintenance.
High voltage - A type of mobility platforms are succeeding with higher voltage operating systems (48V and higher) which provide opportunities for further reductions in packaging sizes and power limitations.
Multi-Mode control - New control algorithms can enable the motor to change operating set points in work modes, loading feedback and monitoring.
Conclusion
Motors are an essential part of the performance and safety of aerial work platforms. If you require a motor for your scissor lift, boom lift or specialized aerial work platform application, please feel to reach out to Depuda Motor Co., Ltd. for more in depth technical specifications or especially if you are seeking a customized product.
View More

In-Depth Knowledge of Motors Used in Electric Stackers
2025-08-29
In recent times, electric stackers are the kind of material handling equipment that are proving more important than ever in our automated warehouses as they offer speed, maneuverability, and a potentially lower environmental footprint. Plus more than anything else in the material handling space, stackers can have an considerably varying level of sophistication surrounding the motor technology. In this article we will take a look at electric motors used in stackers; how they work, types, performance specifications and the trends to look out for.
1. Main Purpose of Motors in Stackers
Electric stackers contain a drive system, hydraulic lift system, control electronics, battery pack and an interface to the operator. Electric motors are limited to two examples:
Drive Motor: This supplies mechanical power to stacker's wheels, allowing it to move forward, reverse or steer. It must have a flat torque curve over its whole range of operation, as well as smooth operation at low-speed.
Hydraulic Pump Motor:This operates the hydraulic pump that lifts and lowers the forks. It must show quick dynamic response to the drive system and have sustained torque output when exposed to heavy or intermittent loads.
Determining stacker safety, productivity, and overall ownership cost can be influenced by the electric motor used in stackers.
2. Motor Types Typically Found in Stackers
AC Induction Motor
Generally used, durable, cost effective and low-maintenance;
Equipment may use VFD's (Variable Frequency Drives), allowing for variable speeds;
It is more than appropriate for the routine picking and storing applications of average loads in the warehouse duty cycle.
Permanent Magnet Synchronous Motor (PMSM)
Has better performance and energy efficiently with greater power density as it contains rare-earth permanent magnets;
Has very good dynamic response and low-speed torque, has a small form factor;
A PMSM is an appropriate example of a drive motor for the higher value stackers requiring greater performance, low-noise and energy efficiency;
Look at the comparison of PMSM vs AC motors, the PMS
View More

Elevate Efficiency and Sustainability: The Future of Aerial Work Platforms Is Electric
2025-07-18
As cities become smarter and greener, electric Aerial Work Platforms (AWPs) are changing the way we build, maintain, and innovate at height. Our next-generation electric AWP contributes zero emissions, is low noise, and has unparalleled precision. Our electric AWP is the new platform for building and managing facilities in reasonable urban environment construction activities. Think about the future of aerial activities using technology that will utilize efficiency and sustainability.
AWPs represent a big part of urban construction, facility maintenance, and numerous elevated actions. Electric AWP technology is certainly proving that environmentally sustainability and operation efficiency is become a desirable characteristic in all modes of industry. Electric AWP technology is not just gaining traction within aerial platform markets. By using electric powered aerial platforms the environmental costs associated with noise and emissions, and the operations functionality of precision and energy efficiency is recognized and established, and electricity AWP technology has legitimate growth potential across all facets of utilities of aerial work.
AWP technology a very clear advantage over traditionally powered fuel AWP technology, and electrical AWP is accordance the advancement of technology. First, electric units represent distinctly have little or no fossil fuel emissions, hence provide much cleaner air and less pollution in the area of occupational hazards this has critical impacts for human actions in the air.
Second, electric AWPs will continue to have traditionally quieter operation sound emissions than traditional fuel powered aerial AWPs, this obvious has enormous impacts to corporate and/or personal property, which have important respects in an urban environment.
AWPs in urban environments, special residential and/or commercial urban environments, the silence of electric powered aerial work platforms have enormous importance to less disturbances to the ambient soundscape environment. Additionally, electric aerial work platforms can offer more flexibility to create more operational precision. The electric propulsion system will allow a much more controllable operational experience, thus permitting the operator to better calibrate the concurrency of lift, rotational movement and positioning, and ideally with more precision. The impact of electric AWP technology using electric AWP owns an optimal impact to work efficiency and ability to mitigate operator human error, especially with regards to the appropriate requirements of completing specific construction, maintenance and cleaning actions or the participant levels.
Most recently, electric aerial work platforms include intelligent control systems that permit real-time monitoring to assesses and indicated a variety of platform data, and with real-time diagnostics and repairs, allow sensors and components to be monitored, and in turn have very quick recognized and repaired faults, and would realize less down time in the equipment. Electric technologies will continue to provide electric aerial work platforms to replace traditional. Electric aerial work platforms will become nearly irreplaceable in urban construction going forward.
View More